{"id":692,"date":"2020-09-18T14:14:49","date_gmt":"2020-09-18T18:14:49","guid":{"rendered":"https:\/\/poiseddevelopers.com\/vertex-old\/?post_type=case_study&#038;p=692"},"modified":"2023-02-28T10:56:15","modified_gmt":"2023-02-28T15:56:15","slug":"manufacturing-equipment-downtime","status":"publish","type":"case_study","link":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/","title":{"rendered":"Manufacturers: Need to Manage your Equipment Downtime Events? <br> We Got IT."},"content":{"rendered":"<h2>We Got IT: Downtime Planner Automates the Request, Review, and Approval of Your Downtime Events<\/h2>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-455 size-full\" src=\"https:\/\/poiseddevelopers.com\/vertex-old\/wp-content\/uploads\/2020\/08\/downtime-img.jpg\" alt=\"downtime illustration\" width=\"1356\" height=\"400\" srcset=\"https:\/\/poiseddevelopers.com\/vertex-old\/wp-content\/uploads\/2020\/08\/downtime-img.jpg 1356w, https:\/\/poiseddevelopers.com\/vertex-old\/wp-content\/uploads\/2020\/08\/downtime-img-300x88.jpg 300w, https:\/\/poiseddevelopers.com\/vertex-old\/wp-content\/uploads\/2020\/08\/downtime-img-1024x302.jpg 1024w, https:\/\/poiseddevelopers.com\/vertex-old\/wp-content\/uploads\/2020\/08\/downtime-img-768x227.jpg 768w\" sizes=\"(max-width: 1356px) 100vw, 1356px\" \/><\/p>\n<h3>Problem and Background<\/h3>\n<p><a href=\"https:\/\/poiseddevelopers.com\/vertex-old\/industries\/manufacturing\/\">Manufacturing facilities<\/a> rely on machinery to produce products. From time to time, production supervisors find it advantageous to shut a line down \u2013 whether to clean gear, replace parts, wait for an ingredient, or other reasons. Scheduling downtime is better managed when all affected parties know of upcoming downtime events. Yet, a common manufacturing problem involves the ability to schedule and coordinate equipment downtime events.<\/p>\n<p>When our client, a major <a href=\"https:\/\/poiseddevelopers.com\/vertex-old\/industries\/consumer-goods-and-retail\/\">CPG<\/a> manufacturer, approached us about a problem concerning their ability to schedule equipment downtime, Vertex\u2019s Solution Scientists understood that a multi-faceted fix was needed. The solution would have to eliminate manual paperwork while providing total visibility into the request and approval status process for the entire enterprise.<\/p>\n<p>Downtime requests are required when production resources (including but not limited to making systems, production lines, or materials) will not be available for production. Scheduling downtime may be needed for initiative testing &amp; validation, checking process reliability improvements, or for other site-wide activities.<\/p>\n<p>Our client\u2019s original process involved several steps with multiple communications that would take days or weeks to accomplish. Requests from emails were transferred into forms whose data would later be entered into a spreadsheet. Additionally, individuals who wanted to know if their request had been approved were required to attend a schedule review meeting each week to hear the response from the planner in person. Each request was reviewed one by one to highlight if it was approved or not (non-value-added time).<\/p>\n<p>The plant needed a solution that was easily accessible and would streamline the \ufb02ow of information on request status to improve productivity.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Explore how this downtime planner automates the request, review, and approval of this Fortune 100 company&#8217;s downtime events.<\/p>\n","protected":false},"featured_media":899,"parent":0,"template":"","categories":[66,111,125,126,138],"acf":{"is_a_flyer":false,"additional_information":"<h3>Vertex Solution<\/h3>\n<p>Vertex collaborated with leaders at the company to develop a solution in <a href=\"https:\/\/poiseddevelopers.com\/vertex-old\/services\/sharepoint\/\">Microsoft Sharepoint<\/a> that simplified the process by implementing electronic approvals and automating email noti\ufb01cations for status updates. Downtime Tracker now allows planners to approve requests. Noti\ufb01cations are automated via email for real-time response. The tool has also improved awareness by providing a calendar view and status report summary. Plus, it eliminates the need to maintain separate Excel spreadsheets and sends lists to a wide distribution. Team members can now track individual requests and \ufb01lter relevant information.<\/p>\n<h3>Results<\/h3>\n<p>Downtime Tracker provides the following:<\/p>\n<ul>\n<li>Calendar view of planned events with the ability to sort at multiple levels (resource, department, or module) improves visibility of the planned downtime events<\/li>\n<li>Ability to coordinate and combine events, reducing overall downtime needed to execute work \u2013 improves overall capacity<\/li>\n<li>Keeps the right people informed throughout the approval process<\/li>\n<li>Ability to summarize the number of downtime hours for capacity analysis<\/li>\n<li>Status updates and reports at your \ufb01ngertips<\/li>\n<li>Improved process \ufb02ow<\/li>\n<li>Ability to analyze past and future planned downtime events in hours<\/li>\n<li>Anticipated soft and hard savings of approximately 9,000 touches and elimination of 1,825 hours per year in communication and data analysis activities<\/li>\n<\/ul>\n<h3>Features<\/h3>\n<ul>\n<li>Calendar view<\/li>\n<li>Collaborative environment<\/li>\n<li>Automatic email noti\ufb01cations<\/li>\n<li>Always available<\/li>\n<\/ul>\n<h3>Bene\ufb01ts<\/h3>\n<ul>\n<li>Increased visibility of downtime status<\/li>\n<li>Reduced touches<\/li>\n<li>Better insights<\/li>\n<li>Improved flow of information<\/li>\n<li>Improved overall equipment effectiveness (OEE)<\/li>\n<\/ul>\n<hr \/>\n<h3>About Us<\/h3>\n<p>Vertex is a business and technology consulting \ufb01rm that helps customers transform their business processes with leading edge technology. Learn more at <a href=\"https:\/\/poiseddevelopers.com\/vertex-old\">www.vertexcs.com<\/a>.<\/p>\n<h3>Inspire. Innovate. Implement.<br \/>\nWe Got IT.<\/h3>\n<h4>Vertex Computer Systems<\/h4>\n<p><a href=\"mailto:info@vertexcs.com\" target=\"_blank\" rel=\"noopener\">info@vertexcs.com<\/a><br \/>\nO\ufb03ce: 330-963-0044<br \/>\n25700 Science Park Drive #280 \/ Beachwood, Ohio 44122<\/p>\n","title":"Case Study at a Glance","case_study":[{"title":"CLIENT","description":"<p>A Fortune 100 consumer packaged goods (CPG) company<\/p>\n"},{"title":"THE PROBLEM ","description":"<p>Seeing an opportunity to gain deeper insights behind downtime events, our client wanted a system to better manage the processes for requesting, reviewing, and approving planned downtime events in its plants. <\/p>\n"},{"title":"THE VERTEX SOLUTION","description":"<p>Vertex created Downtime Planner, an end-to-end digital solution that not only eliminated our client\u2019s manual paperwork processes, but also provided visibility into the reasons behind downtime requests along with updates of the approval status. <\/p>\n"},{"title":"THE RESULT ","description":"<p>All downtime planning events have been streamlined, saving over 1,800 work hours annually. Plus, the plant now has a single searchable, sortable calendar that provides a view of upcoming events, allowing personnel to schedule coordinated or combined downtime to improve efficiency. <\/p>\n"}],"title_color":"black","header_size":"large","default_content":"center"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.2.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Case Study | Managing Manufacturing Equipment Downtime<\/title>\n<meta name=\"description\" content=\"Lear how Vertex&#039;s Downtime Planner eliminated paperwork and provided insight into manufacturing equipment downtime for a Fortune 100 client.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study | Managing Manufacturing Equipment Downtime\" \/>\n<meta property=\"og:description\" content=\"Lear how Vertex&#039;s Downtime Planner eliminated paperwork and provided insight into manufacturing equipment downtime for a Fortune 100 client.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/\" \/>\n<meta property=\"og:site_name\" content=\"Vertex Computer Systems\" \/>\n<meta property=\"article:modified_time\" content=\"2023-02-28T15:56:15+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/ozb.8fe.myftpupload.com\/wp-content\/uploads\/2020\/09\/soap-manufacturing-image.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2160\" \/>\n\t<meta property=\"og:image:height\" content=\"853\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/\",\"url\":\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/\",\"name\":\"Case Study | Managing Manufacturing Equipment Downtime\",\"isPartOf\":{\"@id\":\"https:\/\/poiseddevelopers.com\/vertex-old\/#website\"},\"datePublished\":\"2020-09-18T18:14:49+00:00\",\"dateModified\":\"2023-02-28T15:56:15+00:00\",\"description\":\"Lear how Vertex's Downtime Planner eliminated paperwork and provided insight into manufacturing equipment downtime for a Fortune 100 client.\",\"breadcrumb\":{\"@id\":\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/\"]}]},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Case Studies\",\"item\":\"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Manufacturers: Need to Manage your Equipment Downtime Events? We Got IT.\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/poiseddevelopers.com\/vertex-old\/#website\",\"url\":\"https:\/\/poiseddevelopers.com\/vertex-old\/\",\"name\":\"Vertex Computer Systems\",\"description\":\"We Got IT.\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/poiseddevelopers.com\/vertex-old\/?s={search_term_string}\"},\"query-input\":\"required name=search_term_string\"}],\"inLanguage\":\"en-US\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Case Study | Managing Manufacturing Equipment Downtime","description":"Lear how Vertex's Downtime Planner eliminated paperwork and provided insight into manufacturing equipment downtime for a Fortune 100 client.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"og_locale":"en_US","og_type":"article","og_title":"Case Study | Managing Manufacturing Equipment Downtime","og_description":"Lear how Vertex's Downtime Planner eliminated paperwork and provided insight into manufacturing equipment downtime for a Fortune 100 client.","og_url":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/","og_site_name":"Vertex Computer Systems","article_modified_time":"2023-02-28T15:56:15+00:00","og_image":[{"width":2160,"height":853,"url":"https:\/\/ozb.8fe.myftpupload.com\/wp-content\/uploads\/2020\/09\/soap-manufacturing-image.jpg","type":"image\/jpeg"}],"twitter_card":"summary_large_image","twitter_misc":{"Est. reading time":"2 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/","url":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/","name":"Case Study | Managing Manufacturing Equipment Downtime","isPartOf":{"@id":"https:\/\/poiseddevelopers.com\/vertex-old\/#website"},"datePublished":"2020-09-18T18:14:49+00:00","dateModified":"2023-02-28T15:56:15+00:00","description":"Lear how Vertex's Downtime Planner eliminated paperwork and provided insight into manufacturing equipment downtime for a Fortune 100 client.","breadcrumb":{"@id":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/"]}]},{"@type":"BreadcrumbList","@id":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/manufacturing-equipment-downtime\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Case Studies","item":"https:\/\/poiseddevelopers.com\/vertex-old\/resources\/case-studies\/"},{"@type":"ListItem","position":2,"name":"Manufacturers: Need to Manage your Equipment Downtime Events? We Got IT."}]},{"@type":"WebSite","@id":"https:\/\/poiseddevelopers.com\/vertex-old\/#website","url":"https:\/\/poiseddevelopers.com\/vertex-old\/","name":"Vertex Computer Systems","description":"We Got IT.","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/poiseddevelopers.com\/vertex-old\/?s={search_term_string}"},"query-input":"required name=search_term_string"}],"inLanguage":"en-US"}]}},"_links":{"self":[{"href":"https:\/\/poiseddevelopers.com\/vertex-old\/wp-json\/wp\/v2\/case_study\/692"}],"collection":[{"href":"https:\/\/poiseddevelopers.com\/vertex-old\/wp-json\/wp\/v2\/case_study"}],"about":[{"href":"https:\/\/poiseddevelopers.com\/vertex-old\/wp-json\/wp\/v2\/types\/case_study"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/poiseddevelopers.com\/vertex-old\/wp-json\/wp\/v2\/media\/899"}],"wp:attachment":[{"href":"https:\/\/poiseddevelopers.com\/vertex-old\/wp-json\/wp\/v2\/media?parent=692"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/poiseddevelopers.com\/vertex-old\/wp-json\/wp\/v2\/categories?post=692"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}